Inspection, Engineering, and Technology Expertise for Power PlantsPower Generation

Whether it starts with natural resources or a nuclear reaction, electricity is the lifeblood of our modern world. And the reliable operation of your facility is critical to providing the kilowatts that make our world go around.

Over time, however, cracks, leaks and corrosion can keep your facility from operating at full capacity. With the high turnover and shortage of engineering talent and disjointed roles and responsibilities, do you have the expertise to identify and solve the problems? IIA has the experience, expertise, and turnkey engineering and inspection solutions to help.

IIA combines engineering and inspection expertise that saves you time, money and stress. We offer engineering services that can be combined with conventional and advanced non-destructive examination (NDE) to pinpoint and analyze cracks, corrosion, erosion and other damage in equipment ranging from nuclear reactor pressure vessels to wind turbine rotors, and everything in between.

Whether you need help with routine examinations, a refueling outage, critical component examinations for license renewals, compliance issues or an unexpected equipment challenge, IIA can deliver the technical expertise and turnaround times you need.

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Industries

Nuclear

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Fossil/Coal

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Renewables - Wind

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Renewables - Hydroelectric

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IIA can assist you with:

Inspection

  • Condition surveys on equipment
  • Rope access inspections
  • Inspection personnel for planned outages
  • PMI analysis of metal alloys
  • Mechanical integrity inspections (storage tanks, pressure vessels, piping)
  • Inspection of lifting devices, such as jib and gantry cranes, spreader beams, manbaskets, rigging, monorails, and overhead crane support structures
  • Inspection of heat exchangers, boilers, or condenser tubes

Engineering

  • Design or analysis of new or existing machines and machine platforms
  • Custom lift equipment
  • Pre-Start Health and Safety Reviews
  • Pre-engineered lifting products
  • Design or analysis of new or existing fall protection systems
  • Feasibility studies on plant equipment upgrades

Services

Technical Leadership

Our technical leadership is matched by unparalleled customer service and compliance expertise. Our team includes licensed professional engineers (PEs), and highly qualified, responsive NDE professionals, from certified Level II and III NDE Technicians to American Welding Society Certified Welding Inspectors — all with an eye for detail.

Plant System & Equipment Testing

We can help your plant run more efficiently in many areas.

Bolting: threads in flange (TIF)

Our automated and manually deployable scanner system ultrasonically examines flange threads, and easily maneuvers onto and around guide pins or stud hole plugs. Our system accommodates large or small holes and is easily tailored to any flange architecture. Our safe and cost-effective solution does not require crane support — only a small operating crew.

Core Shroud

We provide shroud horizontal and vertical weld examinations using our state-of-the-art technology: AIRIS-CS,™ Upper Shroud Scanner (USS) delivery systems, and a BWRVIP-qualified Phased Array UT (PAUT) data acquisition system.

Dissimilar Metal Welds

We can deliver rapid ultrasonic examination of various pipe weld configurations and bidirectional scanning. Weighing less than seven pounds, our system is ideal for a single operator and its multiple link design and different length scan arms makes it compatible with different pipe sizes (4” and up) and configurations.

BWR Steam Dryers

The Steam Dryer Lifting Rod scanner is a manually deployable X-Y scanner with the ability to conduct vertical scanning and horizontal reference location scanning. The system includes the scanner and the Tomoscan III acquisition system and provides enhanced precision and examination coverage, increased reliability, and easy handling and maintenance.

Heat Exchangers

Our automated and manually deployable scanner system ultrasonically examines flange threads, and easily maneuvers onto and around guide pins or stud hole plugs. Our system accommodates large or small holes and is easily tailored to any flange architecture. Our safe and cost-effective solution does not require crane support — only a small operating crew.

Piping

Our automated and manually deployable scanner system ultrasonically examines flange threads, and easily maneuvers onto and around guide pins or stud hole plugs. Our system accommodates large or small holes and is easily tailored to any flange architecture. Our safe and cost-effective solution does not require crane support — only a small operating crew.

Reactor Generator Nozzles

Our automated and manually deployable scanner system ultrasonically examines flange threads, and easily maneuvers onto and around guide pins or stud hole plugs. Our system accommodates large or small holes and is easily tailored to any flange architecture. Our safe and cost-effective solution does not require crane support — only a small operating crew.

Reactor Pressure Vessels

PDI-qualified examinations use fully automated state-of-the-art PAUT techniques for PWRs and BWRs for vessel shell welds, , nozzle-to-shell welds, nozzle-to-safe end dissimilar metal (DM) welds, and on safe end-to-pipe, as well as elbow welds.

Turbines

Our automated and manually deployable scanner system ultrasonically examines flange threads, and easily maneuvers onto and around guide pins or stud hole plugs. Our system accommodates large or small holes and is easily tailored to any flange architecture. Our safe and cost-effective solution does not require crane support — only a small operating crew.

Storage Tanks

Certified in SNT-TC-1A (Level I, II and III) & CP-189 and in multiple NDE methods, including ASNT Level III, IIA uses our proprietary AIRIS TM 21 tool with our state-of-the-art NDE techniques. The AIRIS 21 can deploy via most tank manways.

Valves

We provide diagnostics and inspection services for a variety of valve configurations. Our patented PASS® Visualization software provides an easy, complete solution for Phased Array UT (PAUT) data analysis. We provide a 3D valve model that allows engineers to interpret and translate field data. An accompanying database tracks valve performance, enabling critical decisions on operability and predictive maintenance without disassembly.

Breadth of Service

Cutting Edge Technology

We are experts in advanced examination techniques, continuously developing tools for the future. Our patented technologies, such as ARMUT® for high-resolution weld images and the AIRIS® RPV and tank robotic scanner, enable us to confidently meet inspection challenges. These innovations allow for safer, more efficient inspections with fewer crew members, reducing radiation exposure and often replacing the need for radiography.


Patented technologies, tooling & techniques

Certifications & Accreditations

Resources

Brochures & Summary Sheets

Engineering Services Summary Sheet
Industrial Inspection & Analysis (IIA)is the go-to expert for comprehensive fire truck inspections because we fully understand...
IIA Brochures
WHO WE ARE In 2015, the founders of Industrial Inspection & Analysis, Inc.™ (IIA) began with a vision to build a best-in-class, industrial ...
Technology Brochure
IIA offers timely, accurate, and reliable inspections, certifications, and testing solutions in both laboratory and field settings...
Nuclear Services Brochure
For nearly 50 years, Industrial Inspection & Analysis® (IIA) has grown alongside the nuclear power industry, becoming the go-to...

Resources

Blog Posts & Articles

/wp-content/uploads/2022/05/RV2-IIA-Engineering-and-Inspection-cut-sheet.pdf
IIA Engineering & Inspection Cut Sheet - With decades of experience, IIA provides engineering, inspection and lab services across North America to help plant owners and manufacturers safely extend the life of their… Learn More
field service
Field Service Summary - When you partner with IIA field service, you receive complete inspections from the most knowledgeable experts in the industry. Learn More
Industrial Inspection News
IIA General Newsletter – Q1 2023 - One overarching goal guides everything we do at IIA: to make the world a safer place. We do so by providing quality testing, inspection and engineering… Learn More

Do you own and operate equipment unique to your industry?
Consult with our engineers – we can develop an inspection plan for you!